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3d printing video library Check out our new 3d printing video library. We've made some short videos which demonstrate some of our 3d printing capabilities.  You can see examples of the brand new ABS like material, which includes a test of how strong it really is.  There's also an example of the new VeroClear, Objet's ultra transparent material as well as lots of close-ups of other models built in a single pass with no assembly.  FIND OUT MORE.
MACHINING Here at IPF our top of the range machining service provides essential parts for the medical pharmaceutical, aerospace, automobile, security, audio and broadcasting equipment industries. Whether your machining requirement is for prototypes, small batches or production runs we can produce high quality perspex and acrylic components to your exact specifications. We use state of the art CNC routing and machining techniques to provide high-quality parts quickly, accurately and at a competitive price.
FABRICATION The plastic components are cemented together using Tensol and polyurethane cements to a high specification. This provides a cost effective method for small batch production across a wide range of fabricated parts. The perfect solution for all your perspex and acrylic fabrication needs.

We also form plastic components to your exact specification using vacuum forming, drape forming, blowing, pressing and line bending techniques, providing a wide variety of parts with a minimum of tooling costs.
3D PRINTING WITH POLYJET AND CONNEX At IPF we have invested in the latest 3D printing technology to bring you revolutionary Rapid Prototyping Services. This unique service is offered to produce model prototypes formed from multiple materials, with different mechanical or physical properties, all in a single build.   With superb accuracy and resolution, 3D printing can open up amazing new opportunities, bringing you closer to realising your final product at an early stage.

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Highlights
VeroGray - New 3D Printing Material »VeroGray. This new 3D printing and Rapid Prototyping material from IPF 3D Printing (3d-printing)provides dimensional stability, great detail and excellent surface surface finish for your 3D Prints and rapid prototype models. A unique combination of low Water Absorption value (ASTM D570-98 24Hr) and Heat Deflection Temperature (ASTM D-648) enables VeroGray 3D prototypes to maintain their dimensional stability in changing environmental conditions such as transit. VeroGray also offers excellent Flexural Strength (95 MPa) and Flexural Modulus along with Tensile Strength of 60 MPa making it ideal for engineering simulation and structural testing prototyping. With the superb surface quality and detail visualization of the opaque, rigid VeroGray material, 3D rapid prototyped models look and feel like moulded plastic parts. This is valuable whenever plastic simulation is required in your 3D Printed models, prototypes for toys, automotive products, consumer goods and electronics along with medical prototypes and architectural models can all benefit from this new material and it's Fit, Form and Function qualities.  Tuesday, 19 July 2011 16:23
IPF installs new Datron CNC Mill/Router High-Speed Machining Centre Specifically for Machining Plastic »IPF purchased its latest DATRON M8 specifically for machining plastic (index.php?option=com_content view=article id=131:machining catid=46 Itemid=430). It is a high-speed CNC machining centre for producing machined parts with excellent surface finish, accuracy and quality. IPF will primarily use their sixth CNC machining centre for the milling /routing of engineered plastics (PTFE Acetal etc), plastic sheet materials (Perspex, polycarbonate, ABS etc) and free issue plastic components. The M8 has been configured with vacuum plates and a high flow vacuum pump for holding small and large components without the need for job specific vacuum plates. The M8 features a steel bridge reinforced with polymer concrete for superior stability and a 3kW, water-chilled 60,000 RPM spindle for feed rates up to 20 meters per minute. A vibration-dampening, polymer-concrete machining table provides 1016 x 762 work area, we also have larger machines with a working area of up to 3050 x 2050mm. The M8 has been fitted with an automatic tool changer, tool- length sensor and a z-correction probe.  Friday, 15 July 2011 15:34
3d printing - in the Limelight »Gary's in the Limelight, again! You may have spotted Gary's pink shirt in the trade press recently, bestowing the virtues of the Connex500. He was invited to an Objet Connex500 Q A session with the General Manager of Objet Europe Andy Middleton and was happy to share his knowledge of this revolutionary 3D printer. "The development of materials will be a major factor [in the growth of 3D printing]. We're the only bureau in the UK with a Connex500 and our ability to print multi-material models in a single build is a real advantage over our competition. We can print models with a combination of rubberlike, flexible and rigid materials using digital materials. This combined with the accuracy of the printing, means that we are continually achieving models that better emulate the loo, feel and function of the final product. I believe 3D printing technology will move further into short-run rapid manufacturing." - Gary Miller, IPF. IPF are the only bureau to offer printing on this machine so Gary's expertise was invaluable. The article is featured in Plastic and Rubber Weekly. To find out more about what IPF can offer you on the Connex500 contact Gary (mailto:gary@ipfl.co.uk). Wednesday, 29 June 2011 12:49
3d printing with ultra hard material »Rock, Paper, Scissors Another first for UK based 3d printing bureau, IPF, who have just upgraded their Connex 3d printing bureau to offer the brand new Objet ABS like material to their clients.  Tuesday, 17 May 2011 11:32

MACHINING

Audio Panel Perspex panel, silkscreen printed and CNC machined.

CNC Routing - Milling - Turning - Manual Routing - Engraving

FABRICATION

PVC and Polycarbonate Fabrication Representation of an Ice Block Fabricated from PVC and Polycarbonate PVC sheet vacuum formed panels Polycarbonate frames PVC and polycarbonate ultrasonically welded

Plastic Fabrication - Cementing Acrylic Fabricating

RAPID PROTOTYPING

Connex500 Twin Shot Wheel Prototype. Wheel is printed in a rigid Vero White and the tyre printed in Tango Black 61 shore A. All printed simultaneously with no need for any assembly.

3D Printing - Multi Material - Rigid & Flexible Prototyping

3d Prototyping just got tougher

Sunday, 18 March 2012 16:46 Last Updated on Monday, 02 April 2012 10:59 Written by Administrator

Prototyping just got tougher

IPF now delivers the latest development in robust, resilient 3D printed models for demanding prototyping jobs. Engineered to be stronger, the new Objet ABS-like material offers superior toughness for fully-functional prototypes that are hard to break, adding to IPF's wide range of materials.  

abs_examples

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Fused Deposition Modeling - FDM

Saturday, 28 January 2012 12:30 Last Updated on Wednesday, 04 April 2012 09:54 Written by Gary Miller

Prototyping / Rapid Manufacturing with Real Thermoplastic Materials 

IPF 3D printing bureau provides FDM parts with good geometric accuracy, durability, stability and strength, for concept models, functional prototypes, end use parts and manufacturing tools.

Large build volume 406 x 355 x 406mm, and various layer thicknesses for fast builds or improved surface finish.

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Contact Info

  • Industrial Plastic Fabrications Ltd.
  • Unit 28, Hillgrove Business Park, NazeingRoad, Nazeing, Essex EN9 2HB. England (UK)
  • Tel: 01992-893231
  • Fax: 01992-893530

IPF are experts in:

  • Machining Services: Plastic, Acrylic and Perspex CNC Machining and CNC Routing. Fabrication Services: Plastic, Acrylic and Perspex Fabrication and Forming. Rapid Prototyping and 3d printing Services: Objet Prototypes produced on Connex 500. Perfactory and Envisiontec 3D printing. Model Prototypes. SLA Prototypes. SLS Prototypes. Plastic Prototypes. Rubber Prototyping. 3D Rapid Prototyping.

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