Tuesday, June 18, 2013

3d Printing Case Studies

IPF are widely known for their experience and expertise in rapid prototyping figurines at small scales, using their advanced Objet and Perfactory 3d printing systems. 

So, when Aardman were asked by Nokia to celebrate the technology behind the Nokia mobile phones and Professor Fletcher’s ‘Cellscope’ invention, they saw only one solution - to create the worlds smallest ever stop motion animation and IPF, having worked with Aardman before, were a natural choice to assist them in achieving that goal.

Read more: Aardman Dot, 3d printing for animation

Parent Category: Case Studies

IPF help Performance Sports bounce 1st to market with another innovation.

When Performance Sports were looking for a rapid prototyping partner to help bring their innovative new product to market, IPF were the natural choice. The ‘Rebounder Pro Keeper’ is a football training aid that guarantees to improve performance.

Read more: Rebounder Pro Keeper

Parent Category: Case Studies

Pressure alert for ETT Tubes

Recent entry to the James Dyson awards, the Pressure Alerts purpose is to take the guess work out of Cuff Balloon inflation. Anesthesiologists currently use their fingers to assess the current pressure of an external balloon, or a specialised manometer for internal pressure.

Read more: Pressure Alert

Parent Category: Case Studies

FABRICATION

PVC and Polycarbonate Fabrication Representation of an Ice Block Fabricated from PVC and Polycarbonate PVC sheet vacuum formed panels Polycarbonate frames PVC and polycarbonate ultrasonically welded

Plastic Fabrication - Cementing Acrylic Fabricating

RAPID PROTOTYPING

Connex500 Twin Shot Wheel Prototype. Wheel is printed in a rigid Vero White and the tyre printed in Tango Black 61 shore A. All printed simultaneously with no need for any assembly.

3D Printing - Multi Material - Rigid & Flexible Prototyping

MACHINING

Audio Panel Perspex panel, silkscreen printed and CNC machined.

CNC Routing - Milling - Turning - Manual Routing - Engraving

3D Capabilities

Connex 500 - Flexible & Rigid Materials

  • 30 digital materials including variable shore hardness materials from 27 A shore up to 95 A shore, enabling flexible and rigid materials in the same prototype
  • High resolution mode, 600 DPI in X & Y – enables models with fine features
  • Smooth surface finish -- Eliminates the stair effect
  • Thin walls down to 0.6mm (0.024”)
  • Layer thickness ultra thin 16microns or high speed 30microns
  • Fine detail in all axis
  • Large build size 500 x 400 x 200mm


Perfactory - Ultra Fine Prototyping

  • Perfect for use for when needing incredible detail
  • Very High Quality of Parts
  • Excellent surface finish
  • Superb detail and accuracy
  • Build resolution from 16(X) x 16(Y) x 15(Z) microns to 30(X) x 30(Y) x 100(Z) microns

Resins for;

  • Investment casting,
  • Bio-compatible grade 2 applications,
  • High temperature applications
  • General high quality prototypes


Object Eden 350V

  • Layer thickness ultra thin 16microns and high speed 30microns.
  • Selection of colours available including Transparent, Black, White, Blue and Grey 
  • Minimal stair effect, i.e. smooth side walls.
  • Large build size 350 x 350 x 200mm (Material can be cemented together to produce larger models)
  • Complicated geometries, i.e. overhangs and undercuts achievable.
  • Durable material enables snap fit and functional applications.
  • Material can be machined, drilled, tapped, polished, painted and chrome-plated.
  • Ideal for producing masters for silicon moulds to produce vacuum castings

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