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FDM ULTEM 1010

FDM ULTEM 1010: Aerospace & Automotive Component Manufacturing

ULTEM™ 1010 is a high-performance FDM® thermoplastic that offers excellent strength, thermal stability and the ability to withstand steam autoclaving. ULTEM 1010 is available in a general-purpose grade as well as a certified grade (CG) for those customers who want to take advantage of food-contact and bio-compatibility certifications for special applications including food production tools and custom autoclave-sterilisable medical devices. ULTEM 1010 offers the highest heat resistance, chemical resistance and tensile strength of any FDM thermoplastic. This makes it ideal for building temperature-resistant dies, out-of-cabin aerospace components and under-the-hood automotive component.

The certified grade of this material is biocompatible and approved for food contact with NSF 51 and ISO 10993/USP Class VI certifications.

At a Glance
Strength
Durable
Flexibility (90 ShoreA)
Biocompatibility-ISO 10993/USP Class VI Certified
Temperature Resistance
Food contact safety – NSF 51 Certified
Favourable flame, smoke, toxicity(FST) rating
Dimensionally stable

Advantages & Uses

  • Approved for food contact
  • Bio-compatible
  • Thermal stability to withstand autoclaving
  • Custom tools for metal, plastic or composite parts fabrication
  • Medical tools like surgical guides that can withstand steam autoclaving
  • Heat-resistant dies, patterns and fixtures for food production
  • Aerospace components
  • Automotive parts including housings, ducts and semi-structural components
 
PARAMETERS
FDM ULTEM 1010
1 Mechanical Properties
Tensile strength Modulus of elasticity Elongation at break Flexural strength (@ 5%) Flexural modulus Izod Notched Impact
37(ZX) - 64(XZ) MPa (6,100(ZX) - 11,700(XZ) psi) 2,200(ZX) - 2,770(XZ) MPa (322,000(ZX) - 402,000(XZ) psi) 2(ZX) - 3.3(XZ)% 77(ZX) - 144(XZ) MPa (11,100(ZX) - 21,000(XZ) psi) 2,230(ZX) - 2,820(XZ) MPa (324,000(ZX) - 409,000(XZ) psi) 24(ZX) J/m , 41(XZ) J/m
2 Thermal Properties
HDT
216 °C (66 psi) 421 °F (66 psi) 213 °C (264 psi) 415 °F (264 psi)
3 Electrical Properties
Volume Resistivity
4.9 x10^15 - 8.2x10^15 Ω/cm

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FDM: How does it work?

FDM’s history dates back to the late 1980s when Scott Crump invented the technology. Crump, inspired by a glue gun’s mechanism, developed the first FDM machine to create a toy frog for his daughter. Recognizing its potential, he co-founded Stratasys in 1989, and the company introduced FDM technology to the market. Since then, FDM has evolved, with advancements in materials, printer designs, and applications, playing a pivotal role in shaping the landscape of 3D printing.

Fused Deposition Modelling (FDM) is an additive manufacturing process that constructs objects layer by layer using heated thermoplastic materials. A heated nozzle extrudes melted thermoplastic filament, which quickly solidifies upon deposition. The build platform descends after each layer, gradually building the object from the bottom up. While FDM excels in accessibility and versatility, resulting in applications like prototyping and functional parts, it can display visible layer lines and intricate detail limitations due to its layer-by-layer approach.

FDM technology uses a wide material range like PLA, ABS, PETG, PC and more. These materials offer distinct properties such as strength, flexibility, and heat resistance. Additionally, specialized variants include composite filaments infused with materials like carbon fibre or metal, enhancing object strength and functionality.

Contact us now to help you get started on your 3D Printing project using FDM ULTEM 1010