IPFL Introduces C-Lite: Transforming Micro 3D Printing with Advanced Materials

IPFL is proud to announce the successful integration of C-Lite, a cutting-edge photopolymer resin developed by Mechnano and Tethon 3D, into our micro 3D printing services. As a leader in micro manufacturing, IPFL brings over 55 years of expertise in plastic component production and 22 years of experience in 3D printing services, offering unparalleled quality and precision for customers worldwide.

This high-performance material enhances our ability to create intricate, durable, and reliable components with unmatched ESD properties, making it ideal for industries that demand precision, durability, and advanced functionality.

Revolutionizing Micro 3D Printing with C-Lite

The addition of C-Lite marks a significant milestone in our micro-manufacturing capabilities. Designed specifically for high-resolution additive manufacturing, C-Lite delivers unique benefits:

• Advanced Material Properties: Exceptional electrostatic dissipative (ESD) performance, with surface resistivity between 10⁶ and 10⁷ ohms.
• High-Wear Resistance: Handles service environments with great durability, making it suitable for demanding applications.
• Mechanical Strength: Offers superior durability with tensile and flexural strength ideal for snap-fits, connectors, and housings.

40um helix micro 3d printing ESD material

Customer Benefits: Why Choose C-Lite with IPFL?

By combining C-Lite’s advanced material properties with IPFL’s expertise, customers gain access to cutting-edge solutions that offer:

1. Unique Material Performance: C-Lite’s balance of toughness, flexibility, and ESD properties makes it ideal for critical components in the electronics, aerospace, and automotive industries.
2. Fast Production Times: Our high-speed micro 3D printing systems ensure rapid prototyping and production without compromising quality.
3. Enhanced Product Performance: Durable, high-temperature components improve reliability in demanding environments.
4. Precision Manufacturing: Ultra-fine resolutions and tight tolerances ensure components meet the exact specifications for specialized applications.
5. Streamlined Development Process: With over two decades of 3D printing experience, IPFL simplifies the transition from design to production, saving time and cost.

Micro 3D Printing for Specialized Applications

IPFL’s integration of C-Lite expands the possibilities for micromanufacturing in industries that demand high-performance materials. Key applications include:

• Electronics Manufacturing: PCB tooling, wave soldering fixtures, and components requiring reliable ESD protection.
• Aerospace Components: Non-outgassing parts suitable for sensitive electronic systems, compliant with NASA’s ASTM E595 standards.
• Automotive Applications: Durable and heat-resistant components for electrical systems and connectors.

By leveraging C-Lite’s advanced properties, we enable customers to create innovative products that push the boundaries of performance and precision.

C-Lite: A High-Performance Material for Aerospace Applications

C-Lite, an award-winning vat photopolymerization resin developed in collaboration with Tethon 3D and Mechnano, is transforming additive manufacturing for the aerospace and electronics industries. Successfully passing the rigorous NASA ASTM E595-77/84/90 outgassing tests, C-Lite is now recognized as a non-outgassing material suitable for critical components in high-temperature and low-pressure environments.

What is Outgassing, and Why Does It Matter?

In space and aerospace applications, materials like polymers, adhesives, and rubbers can release gases, vapours, or volatile compounds when exposed to heat or vacuum environments. This phenomenon, known as outgassing, can lead to:

• Contamination of sensitive equipment.
• Pressure fluctuations.
• Film buildup on optical or electronic surfaces.

These effects can compromise component performance or render systems inoperable. C-Lite’s non-outgassing properties eliminate these risks, ensuring the reliability and longevity of components in extreme operating conditions.

Performance Highlights for Aerospace Applications

C-Lite excels in environments that demand both high thermal resistance and electrostatic dissipative (ESD) properties, making it a prime material for use in optics, electronics, and space-based equipment. Key performance metrics include:

• Thermal Resistance: Withstands temperatures up to 225°C (437°F), ensuring durability in extreme heat.
• Outgassing Test Results:
  • Total Mass Loss (TML): 0.7%.
  • Collected Volatile Condensable Material (CVCM): 0.02%.
  • Water Vapor Recovery (WVR): 0.13%.

These results demonstrate C-Lite’s suitability for use in critical applications, from satellite systems to medical devices operating in demanding conditions.

Expanding Aerospace Possibilities with C-Lite and IPFL

The unique properties of C-Lite, including its high thermal resistance, static-dissipative capabilities, and non-outgassing nature, position it as a game-changer for aerospace and electronics applications. At IPFL, we combine this advanced material with our micro 3D printing services to create components that meet the stringent demands of industries operating at the cutting edge of technology.

From satellites and space-based systems to high-performance electronic housings and optical devices, C-Lite enables us to deliver solutions that push the boundaries of what’s possible in micromanufacturing.

Why Choose IPFL for Micro 3D Printing Services?

As a trusted name in the industry, IPFL has been at the forefront of plastic component manufacturing for over 55 years, with 22 years dedicated to 3D printing services. Our extensive experience, coupled with our investment in advanced materials like C-Lite, ensures we deliver the best results for our customers.

We utilize state-of-the-art micro 3D printing technology, including the Boston Micro Fabrication (BMF) systems, which offer resolutions as fine as 2µm, to meet the most demanding specifications.

When you partner with IPFL, you benefit from:

• Decades of expertise in plastics and additive manufacturing.
• Proven track record of delivering high-quality precision components.
• Access to innovative materials like C-Lite, tailored for challenging applications.

Experience the Benefits of C-Lite with IPFL

Ready to revolutionize your product development with advanced micro 3D printing? IPFL offers a full range of services designed to meet your needs, from rapid prototyping to high-precision manufacturing.

Contact us today to learn more about how C-Lite can transform your next project. Take advantage of our introductory offer or request a free consultation to explore the possibilities of this groundbreaking material.

Contact Details:
Adam Bloomfield
Additive Manufacturing Manager
IPFL
Phone: 01992 893231
Email: sales@ipfl.co.uk

Visit IPFL Micro 3D Printing Services for more information.